Chemical Engineering Tutorials: Process Calculations
Showing posts with label Process Calculations. Show all posts
Showing posts with label Process Calculations. Show all posts

Friday, 9 April 2021

Process Calculation Examples

Example 1

The side product of a chemical company is a mixture with 82 weight % of species A, and the remaining is species B. In this mixture, species A is the valuable component. If this mixture is sold with this composition, its price is 1.12 USD per kg. However, if the percentage of species A can be increased to 96%, the price in the market will be 1.58 USD per kg. It is proposed that a stream of species C will be used to strip the species B as shown below. In this process, 2 kg of C should be used for each kg of B entering the process.


As a chemical engineer, you are requested to show whether this investment is profitable or not. The cost of species C is 0.48 USD per kg and the production cost (including energy, labour, depreciation of equipment and all others) is 0.5 USD per kg of B stripped (i.e. kg of B in stream 3). Follow these steps to solve this problem:

a) Determine the degree of freedom,

b) Determine all the flowrates and compositions,

c) Calculate the production cost of stream 4 per kg and compare it with the market price of mixture with 96% species A

Solution

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 Published from Blogger Prime Android App

Example 2

CO combines with Cl2 to form COCl2 gas. The feed to a reactor operating at steady state is a mixture of only CO and Cl2. After the reaction the product contains 12 mol COCl2, 3 mol Cl2 and 8 mol CO.

a) What is the percent excess,

b) What is the conversion of the limiting reactant,

c) What is the amount of feed in kg.

Solution




THE CONTINUITY EQUATION

The continuity equation is a statement of conservation of mass (covered in  this   blog entry as Equation 4.) The flow quantity N becomes m,...